Yamaha Motorcycle Factory

The Yamaha motorcycle factory in Chennai, India, is protecting its employees with a low maintenance, high performance fire alarm system, provided by Hochiki Europe.

 

With a population of 6,000 workers in eight large buildings spread across a vast 147,450m2 site, Yamaha’s building designers faced a challenge when developing a centralised fire safety and emergency lighting network. The distance between the buildings and the number of devices needed made it impossible to use a single control panel for the entire plant. At the same time, installing a separate control panel in each structure would be expensive and make it more difficult to look after long term. The company had no doubt that a system from Hochiki Europe was the ideal solution.

 

“With such a large site and so many workers, we needed a life safety solution that could be easily monitored from a remote location to help us pinpoint and correct potential performance issues as quickly and efficiently as possible,” explained a spokesperson, at Yamaha Chennai. “The final system had to help us centralise control, while also minimising disruption due to false alarms.”

 

Technical experts from Hochiki Europe worked closely with life safety installers, Bell Automation, and Yamaha’s designers to develop an effective solution that could be easily integrated into their computer aided design (CAD) models. Hochiki Europe recommended dividing the site’s buildings into four separate groups, each connected to a centralised control panel – provided by the manufacturer. This would overcome the challenge presented by the site’s complexity, while simplifying maintenance and monitoring procedures.

 

Photoelectric Smoke Sensors from Hochiki Europe were selected for use in all buildings across the site. Offering high-precision chamber technology, rather than standard ionisation sensors, the solution has a greater particle sensor threshold than traditional products, minimising the risk of false alarms.

 

Hochiki Europe’s Intrinsically Safe Photoelectric Smoke Detectors were selected for the site’s paint store area. These detectors have been specially designed to operate on a reduced current and have been third-party approved for use in hazardous areas. They are installed in conjunction with a barrier, which reduces the energy entering the hazardous zone and their components are encapsulated in a non-conductive material, negating the chance of sparking and igniting a flammable atmosphere.

 

In the canteen kitchen, Hochiki Europe recommended the installation of its Water-Proof Heat Detectors. Featuring a variable Fixed Temperature heat element, these sensors are able to overcome the issue of excessive smoke from cooking food. Their water-proof casing means that they are able to withstand the humidity of the kitchen, increasing durability and cutting maintenance needs. Weather-Proof Sounders and Weather-Proof Manual Call Points were chosen for external assembly areas.

 

The safety products installed in each building were linked to the relevant network each controlled by one of four centralised control panels provided by Hochiki Europe, meeting the requirement for streamlined monitoring. Alok Chaturvedi, Director of Bell Automation, added: “Thanks to Hochiki Europe’s innovative open Enhanced Systems Protocol (ESP), all of the equipment was compatible with the
network loop modelled by Yamaha’s designers. This really simplified the installation process and enabled us to complete the work in just four months, well within the company’s strict deadline.”

 

Rohit Harjani, country manager for India at Hochiki Europe, concluded: “The Yamaha Chennai site is complex. It has many buildings, each housing hundreds of workers every day. With this in mind, it is vital that the final life safety system was both reliable and effective with minimal maintenance needs to reduce disruption to the business of the plant.

 

“The technologies recommended offered the high performance required combined with compatibility to a wider safety network. These streamlined maintenance and monitoring needs for the company, saving it time and money, while enabling workers to do their jobs in a safe environment.”